Mud Recycling System for HDD Machines and Boring Equipments

GN solids control,
with sales
office and warehouse GN Solids America in Houston
, is a China based
manufacturer for mud
recycling system/ mud cleaning system
/ desander unit/
solids removal unit/ dewatering unit for HDD Machines and Boring Equipments. We
provide not only standard design mud recycling system, also customized design
of mud cleaning and mixing
system
.

For the standard
design of HDD & boring mud recycling system, we provide economic solution
and premier solution for your different budget.

GN mud recycling
system applications:

(1)   Bored piles machine

(2)   Tunnel boring machine

(3)   HDD machine

(4)   Diamond core drilling,
water welling drilling

(5)   Coalbed methane
drilling

(6)   Geothermal Drilling

(7)   Slurry separation

We have 3 standard
models of economic mud recycling system for option, GNMS-200D( 200gpm treating
capacity),, GNMS-500D( 500gpm treating capacity),, GNMS-1000D( 1000gpm treating
capacity),, this is a compact design which is utilized in the projects which
has limit place to install the HDD machine and mud system, also it is a good
choice if you have limit budget for the project.

The applications of
premier mud recycling system is same. It is a self-container mud recycling
system with recycling, mixing, storage function together. We have 6 standard
models for your option: GNMS-200G( 200gpm treating capacity), GNMS-500B,
GNMS-500G( 500gpm treating capacity), GNMS-500GL, GNMS-1000G( 1000gpm treating
capacity), GNMS-1000GL.

GN self-container mud
recycling system is an economic solution in the long run, because it can be
applied for many different projects, if there is no space limit, it could be
your best option. We do not mean that the premier mud recycling system must be
expensive, compared with the technical specifications, it is reasonable. We use
3 phase cleaning( shaker, desander,
desilter)
rather than the traditional 2-phase cleaning(
shaker with desilter cone), it can separate most of the coarse solids from the
drilling mud so you can re-use the water.

6 more sets Upgrated Drilling Waste Management Equipment to the Site

After present all the tech. details,
project list, showed client all the on site media, pictures, videos, the client
finally choose GN Solids Control. Now we are winning more and more chance to
cooperate with all the contractors who cares about quality same as they care
about money. As good quality will save money eventually.

Recently, 3 sets drilling cuttings
management equipment was sent to Sichuan, China; http://bit.ly/scDWM-02 

http://gnsolidscontrol.com/images/2015-News/cuttings-drying-shaker.jpg 

3 Sets Vertical Cuttings Dryer and High
Speed Centrifuge sent to Shangdong Sinopec. http://bit.ly/Sinopec-01 

http://www.gnsolids.com/uploadfile/2015/0407/20150407080306414.jpg 

For the recent two projects, one is
using verticle cuttings dryer and decanter centrifuge, another is using Hi-G
dryer shaker and decanter centrifuge. The GNZS594HGE-LD
high G force linear motion drying shaker
has been widely used all over the world
in many drilling waste management companies because of it’s adjustable High G
force up to 8.0 G, and the reliable performance. For cuttings dryer, to avoid
the blocking of the inside located screen, this 4th generation dryer unit is
equipped with air knife system that can blow the screen timely. Besides, the
dryer unit has a flushing system which could ensure the timely cleaning of the
inside of the bowl. The water pipe is outter connected for easy operation. With
the rapid rotation before turning offer the machine, the water pumped in could
flush every corner inside the dryer. The customers could choose to use GN’s
flushing pump or their existing unit.

GNLW363CG-VFD
centrifuge
is that the premium centrifuge created by GN, this model
is one in all the foremost widespread size within the market. In 2014, GN
Solids management oversubscribed over one hundred fifty centrifuges of this
model to the globe market. It’s market share area unit growing, since GN is
that the one to produce international prime customary product with efficient
solutions. And additional significantly, we have a tendency to perceive the
sturdiness is incredibly vital for consumer term and long run investment. The
sturdy product create GN consumer to repeat the orders unceasingly.

Features and Benefits:

1. Solids discharge port block ring
forestall the solids accumulating on the gathering box, that save time for
cleanup and shield the plow and bolts effectively.

2. Solids discharge direction same with
the suspension feeding direction ensures the treating capability and avoid the
solids staying within the propellor and to become dry which is able to result
in issue for cleanup.

3. Adding gap on propellor create to
reduces the liquid resistance and liquid discharge fluently.

4. Liquid discharge port plate
adjustable with additional correct scales maximally meets the operators’
demands on treating results.

High Configuration 500GPM Mud Systems for HDD Rigs

Among all the fields that GN Solids Control
is professional in, HDD Rig’s mud recycling systems or
units are one of the most important and specialist one. Since its establishment
years ago, GN has been providing large HDD contractors in and out of China.
Now, like the largest HDD project contractor in China, CPP, is a long-term
client of GN Solids Control, at beginning of this year, CPP signed order to GN
Solids Control, with 8 sets of 500 GPM mud recycling system, with the highest
configuration.

Each year, GN will produce tens of such
systems, mostly for clients from market abroad, like Australia, Thailand,
Singapore, India, Kuwait, and some countries in Africa. GN has a series of
mature products of mud recycling systems for HDD, with most popular treating
capacity as 200 GPM, 350 GPM and 500 GPM. Of those, 500 GPM systems are most
frequently used in China.

For the same capacity systems, 500 GPM, GN
has different configurations for option, both economic configuration and
premium configuration available.

The most difference between the economic
configuration and premium configuration is the treating equipments. This time,
for the order of CPP, it is the premium configuration, with shale shaker, desander cones with under shaker, desilter cones with under
shaker and 2 sets of decanter centrifuges. For a normally economic
configuration, there is some times a mud cleaner which is combined by a mud shale shaker, a desander and a
desilter, and in most cases there is no centrifuge. And when more treating
equipments are used, there will be larger surface for them, accordingly, the
storage capacity is enlarged.

In case of Piling work or TBM projects, the
mud system, or so called slurry plant is simpler. Normally the slurry for such
projects is not requested to be treated so fine, so there is no need for
desilter cones, only to choose enough desander cones according to the desired
treating capacity. And for Piling mud systems, there is no mixing facilities.

If you need any consultancy in this field,
welcome to contact us freely.

Related Arciels:

GN Shaker Screen for Global Clients

GN
Solids Control is a very famous company working on solids control and drilling waste management systems for many years. Many famous clients are
using GN equipments as well as GN solids control turnkey systems.

With
the establishment of GN Solids America and GN Solids Russia, GN Solids Control
is providing its good quality products to over 60 countries.

Now
GN can design and manufacture shale shakers with linear motion, vacuum
degassers
to
eliminate gas in the mud or drilling fluids, desilters and desanders for finer
solids separation, cuttings dryers for OBM, WBM or SBM drying work, decanter
centrifuges for 2 or 3 microns solids separation etc. GN has the ability to manufacture
various types mud tanks, mud plant, square tanks, v type tanks etc. All these
tanks can be put into use with excellent qualities.

As
you might know, GN Solids Control is manufacturing many different kinds of shale shaker screens. Many famous brands shaker screens can be
replaced by GN shake screens.

We
all know that Derrick, Brant, Fluids System etc are famous for their shakers
and screens, GN is also one famous manufacturer to offer different types of
shaker screens. For GN shakers, GN has one type of shale shaker which is 594,
this shaker are using the same size shaker screens as Mongoose. And now GN
Solids America
is
keeping certain storage in GN Houston warehouse. Whenever our clients have the
needs of shaker screens, GN can send our shaker screens directly to our
customers’ worksite in a short period.

And
GN Solids America is keep making storage plans for regular clients, we can add
it into our storage plan if you can tell us the API no. or mesh no.

GN
also keeps some other equipments in Houston warehouse besides these shaker
screens. Equipments such as shale shakers, mud cleaners and decanter
centrifuges are stored in GN TX warehouse, welcome to give us a phone call if
you are interested.  

Treatment of Drilling Waste

All wells will be drilled with the
generation of waste , the waste contains different type like drill cuttings ,
waste water , drilling fluids without used and completion fluids . The treatment on waste will be
depending on the drilling fluids type. There are different ways to treat
drilling waste like reduce , reuse , recycle and recover .

Recycle of drilling cuttings is
what GN Solids Control supply , there will be two sets screw conveyor to pick
up drilling cuttings from shale shakers and feed to vertical
cuttings dryer for treatment , then the vertical cuttings dryer will process
drilling cuttings with water or oil content below five percent , the dry
drilling cuttings will be deliveried away for further treatment and fluids
content will be delivery to a small holding tank , there will be a small pump
to pick up recycled drilling fluids and feed to a high speed decanter
centrifuge , the dry solids from centrifuge will be delivery away and clean
fluid can be drop to the clean tank in solids control system .

The vertical cuttings dryer was
used mainly for oil base mud drilling cuttings but the GN new improvement make
it working for water base mud drilling cuttings also . GN Solids ‘s vertical
cuttings dryer is 900 RPM with G force up to 420 G , the super high speed is available
at 1200 PRM with G force up to 750 G for a better separation ability . The
flights on the rotor is hard facing to HRC 65 , longer life than our comptitors
. The individual oil lubrication system with automatic alarm for pressure limit
. The main motor and oil pump motor is interlocked with each other for avoiding
the start of the main motor prior to the start of the oil pump motor .