http://www.mudcentrifuge.com/

GN High Configuration Mud Plant

As the most well-known Chinese solids control brand, GN Solids Control has been working in oil and gas drilling industry for many years. GN clients are from more than 60 regions and countries including the extra hot places like the Middle East and Africa and extra cold places like Russia and Canada. GN’s main products including:

Solids control equipment and mud cleaning systems for oil and gas drilling including the mud plant.
Waste management equipment and systems for oil and gas drilling, including the drilling cuttings waste management system and drilling waste management systems
Mud recycling systems for HDD, TBM, CBM and water well drilling
Shaker screens

Those above mentioned equipment are mainly used for physical separation based on the solids particle size in the liquid. And the equipment are used for separate out the particles. And the barrier between them is not so clear.

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Like the high configuration mud plant, it plays some function for the solids control system. In order to reduce cost, some drilling companies don’t use decanter centrifuge in their solids control system, so when the old mud is transported and collected in a mud plant, the mud plant has to prepare a decanter centrifuge for further treating the mud. GN Solids Control produces the complete mud plant components including mud tanks, mud agitators, mud guns and mud mixing system And GNLW series decanter centrifuges are also GN’s core products. Even in some high configuration mud plants, clients use GN dewatering unit for separate the extra fine particles from the drilling mud.

GN mud plants are welcomed with clients. Some Chinese giant drilling companies are purchasing mud plants from GN, and GN mud plant carrying GN’s Logo are exported to many other countries in Europe, Africa, Australia and other places around the globe.

The way to select Right Model on Mud Agitator and Use it properly

Mud Agitator is one of the solids control equipments that are mainly used for you to mixing the drilling body fluids in the mud tanks to hold the solids inside the drilling fluids suspending other than sedimentation down to the tank bottom level.
GN’s sales team ever gotten many inquiries on the mud agitators; unfortunately, most of the buyers have no idea on how to choose the right product suchs mud agitator, shale shker, mud cleaner, decanter centrifuge, etc. for their project and even seldom know how to use the equipment adequately to ensure a longer life time. GN’s sales are good at comprehension clients’ specific request simply by asking few simple concerns. With the answer from the buyers, GN always could provide the best proposal for clientele. Now let’s see precisely what these questions are and exactly information GN need to give you a proposal.
a. What is the on the inside dimension of the mud tank or pit. From this concern, GN will know the inside duration, width and depth in the mud tank, and then GN will know how long the agitator shaft should be suggested to get clients and how big impeller should be used. For the deeply mud tank or ditch, the stabilizer will be presented to hold the agitator length for stable performance.

c. What is the shape of the mud tank, cylinder or square? Then GN will know tips on how to design the mud agitator.
chemical. What is the electric specification, generally GN would like to know the work site electric voltage and occurrence. Different countries may have various frequency, the 50 Hertz motor cannot be used beneath 60 Hz, and protection is ever the first believe we should keep in mind.
d. Will be S. G. of the chemical? For very thick water, GN will propose greater horse power motor to drive the particular agitator.
For some clients who have get the mud agitators through GN and make the mud tank by themselves, GN often recommends them to make the mud tank with same way of measuring, thus they can get the agitator all same model, which will be much better for clients’ future maintenance. GN advise the RPM setting on the mud agitator between 40-96, too high will disturb the actual solids suspending, while lacking will lead to solids sedimentation.

GN TDU for drilling waste material management

We have one consumer from Africa; require products & services for Winter Desorption Unit (TUD). Your customer gives requirements as down below:
1) Leak proof skips and waste oil aquariums (i. e., offshore mobile tanks) for the collection of
NAF drilled cuttings and other NAF rig wastes at THE CLEINT’s drilling rigs.
2) Pier access for PSVs supplied by THE CLEINT.
3) Dockside services (i. e., employees, cranes, and forklifts) intended for loading / offloading skips/waste oil tanks from the PSVs and loading the skips and / or waste oil fish tanks on trucks.
4) Passenger trucks for hauling the skips and / or waste oil storage containers to and from the treatment center and within the treatment facility and with hauling treated residue in the treatment facility to the landfill.
5) Treatment facility for the thermal digesting of NAF drilled cuttings and other NAF rig toxins, including any containers essential for transporting the treated silt to the landfill. Treatment facility should certainly have sufficient space to support filled skips and shop empty skips until indexed by THE CLEINT. Treatment facility should certainly have capability to recover, retail store and transport base essential oil from treated cuttings for the dock
6) Hazardous waste materials landfill for treated deposit disposal.

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As we are genuine solids control and drilling waste management equipment producer, we cannot offer the services. But we recommend specialist drilling waste management vendor to them. In this case, we can cohesiveness with the Service Company, and give very good equipment and service to the bottom user.
The main equipment stated in the project is heat desorption unit (TUD), GN can offer mobile thermal desorption unit (TUD), including Serving Hopper, burner, thermal desorption unit, cyclone dust parting, vapor recovery unit, essential oil water separator, water tank, cooling tower, water screen duster, condenser, process control etc .
Except for TDU, GN Solids Control also create all line of solids control equipment, eg. Shale shaker, decanter centrifuge, mud cleaner, agitator, centrifugal pump, 1000gpm mud cleaning system, 500gpm mud system etc .

GN High Speed Decanter Centrifuge Used for Waste Water Separation

As more and more GNLW series decanter centrifuges are using in oil and gas drilling and drilling waste management systems, GN Solids Control sometimes are regarded as a professional centrifuge manufacturer, and some clients are using GN centrifuge in other industries as sludge separation, waste water separation and other applications.

Comparing with drilling waste management systems, the separation of waste water need the centrifuge to work at a comparably lower differential speed, which is also the speed for conveying the solids phase in the bowl.
Why? Why not a high differential speed?
1. First of all, a high speed for conveying the material may mix the liquid and the solids, and the whole centrifuge would be working as a mud agitator, in this case, the centrifuge is not an efficient separation equipment.
2. Secondly, in order to treat the waste water, the end user need to add some chemical into the material, to change the size or the chemical composition of the waste water. In condition of a high differential speed, the useful chemicals may be discharged together with the liquid at the liquid outlet.
3. Thirdly, when there is chemicals in the material to be treated, and the centrifuge’s differential speed is high, there would be quite much of bubbles and foams. It would give negative affect on the separation result.

GNLW363CG-VFD is an idea choice for the waste water separation projects, because this is the highest standard decanter centrifuge internationally, GN uses best material for the decanter centrifuge bowl as SS2205 which is more strong and more anti-corrosive.
And for the control panel, GN has positive pressurized control panel for easily choose the suitable bowl speed and differential speed. When the aimed bowl speed and differential speed are entered into the PLC control panel, the program will calculate out a suitable back motor speed automatically.
May you need more information, pls contact GN Solids Control.

Mud Recycling Tank system for HDD

Lately,
we have one overseas customers requiring one sets 500gpm mud recycling tank
system for HDD project. The client is GN old client who made the purchase set
500gpm system three years before. Now, they need much more equipment to support
the forthcoming new projects. Based on the previous mud system, the customers
give request on the specialized parameters

Part 1: Reuse unit:
Same layout being a original unit — shale
shaker , shaker with desnader and desilter, 2x pumps for
cyclone and 1x feed transfer pump
Delete the actual mud hopper
Size of 40ft container with locking gadget for track
Recycle device will be 7. 5m size and rest of the length is drilling to be flat
skid for attach in Generator
Unit should have lifting hooks for motorised hoist
Feed hose entrance through pit and clean mud hose needs to be at the foundation
floor height — device is drilling to be mounting permanent on the right track.
Electrical panels must be elevation quality and have power socket with regard
to pit pump 22kw
Submersible slurry pump , or Pit pump 22kw x 2units
The thickness of the unit with the track folded cannot be more after that 2 .
5m
Total elevation of the unit 3. 20m — so if volume dimensions are changed please
extend the size of the unit from 7. 5m to more.

Part 2: Exit pit shaker along with small tank:
Shale Shaker 500gpm
Mud Tank dimension 3m x 2 . 5m
Max height with shaker mounted 3. 2m
Move pump to push mud one 35 kg/cm3 to eight hundred distance (30-45kw motor)
Electric panel to operate shaker, move pump and to have electrical power and
operation of leave pit.
Lifting with motorised hoist

Part 3: Spare component list:
Shaker screens x 10pc (same as last offer)
Extra vibrator
Electrical extra buttons x 20pc
Extra cyclone desander
Spare cyclone desilter x 2 personal computer
After we have several e-mail communication and several times adjustments on the
drawing. The client is extremely happy with the commercial suggestion &
technical proposal. GN Solids Control is Tiongkok leading manufacturer for HDD
compact mud system along with other solids control equipment including Shale shaker, mud cleaner system ,
desander, desilter, vacuum degasser,
chemical mixing unit, jet shearing unit, mud agitator, bottom mud gun, transfer
pump, decanter centrifuge, vertical G cuttings dryer, could you contact us freely for any
specifications.