GN 5m3 Oily Sludge Treatment System for Middle East Customer

Recently, GN has completed the fabrication of 5M3 oil sludge system. Following the final factory assembly and testing, the system is ready to ship to the overseas customers.

This oil sludge system designed by GN company. It’s a primary objective in order to reduce the hydrocarbon content in oil sludge through a combination of dilution, thermal washing and chemical treatment.

This treatment process begins with  the pre-mixing and hot- washing module, where sludge is diluted, demulsified and heated.

Following pre-mixing, the sludge passed through the screening separation module, where large particles are removed, and fine particles will go to the decanter centrifuge.

Following the shale shaker, the sludge is usually processed through a decanter centrifuge, which further separates solids and liquids using high-speed rotation.


Chemical Mixing System: Chemicals may be added to enhance the separation process, breaking down the emulsions and aiding in the removal of contaminants.
Thermal Treatment Unit: In some systems, there might be a provision for thermal treatment, where the sludge is heated to separate oil, water, and solids through evaporation and condensation.
Solids Drying Unit: The separated solids may undergo further drying to reduce moisture content, making them easier to dispose of or recycle.
Centrifugal Pump: These are used for transferring fluids within the system, such as moving sludge from one stage to another.
Control System: An automated control system manages the entire process, regulating parameters like flow rates, temperatures, and chemical dosages for optimal performance.

If you have any other question, pls feel free to contact GN separation.

Clarifying Decanter Centrifuge

Since its beginnings, GN has designed, developed and produced different kinds of centrifuges for  solid/liquid and liquid/liquid separation.

GN clarifying decanter centrifuge is C series decanter centrifuge with beach angle of 20 degree. It suits for material of small particle size, low density difference between solids and liquid, moderate viscosity, moderate concentration.

 

Model GNLW-224EC GNLW-364EC GNLW-454EC GNLW-554EC GNLW_654EC GNLW-764EC
Bowl Diameter 220 mm
(9 Inch)
360 mm
(14 Inch)
450 mm
(18 Inch)
550 mm
(22 Inch)
650 mm
(25.6 Inch)
760 mm
(30 Inch)
Bowl Length 924 mm
(36.4 Inch)
1512 mm
(59.5 Inch)
1890 mm
(74.5 Inch)
2310 mm
(91 Inch)
2730 mm
(82 Inch)
3328 mm
(131 Inch)
Bowl Speed 5600 RPM 4600 RPM 4000 RPM 3500 RPM 3200 RPM 2800 RPM
Max G Force 3863 G 4265 G 4032 G 3773 G 3670 G 3336 G
L/D Ration 4.2 4.2 4.2 4.2 4.2 4.4
Main Motor 11 KW 22/30 KW 37/45 KW 55 KW 90/110 KW 110/132 KW
Back Motor 5.5 KW 7.5 KW 11/15/18.5 KW 15/18.5 KW 18.5/22/30KW 22/30/37 KW
Beach Angle 20°
Drive Type VFD+PLC+ HMI
Bowl Material SUS2304(Duplex Stainless Steel)/ SUS2205(Duplex Stainless Steel) Centrifugal Casting
Screw Material SUS2304(Duplex Stainless Steel)/SUS2205(Duplex Stainless Steel)
Remarks
The P-Series,Y-Series,C-Series decanter are interchangeable by replacing bowl assembly.

Final specifications should be based on commercial and technical offer.

Customized materials of the decanter centrifuge are available for option.

 

                The above specification and parameters for reference only.

 

 

 

2023.09.01 Decanter Centrifuge

The beach angle of the C series clarifying decanter centrifuge is 20 degree, so the bowl cone section is short, and the straight section of the bowl is longer, it will give the bowl to have a longer clarifying section.

 

The rotating part of these decanter tricanter centrifuges is mounted on a compact, in-line frame, with main bearings at both ends. Vibration dampers are placed under the frame. The rotating part is enclosed in a casing with a cover and a bottom section with integrated outlets for both solids and the liquid being removed.

2023.09.27 decanter centrifuge VFD control panel

Clarifying decanters are designed for the continuous separation of suspensions into solids and clarified liquid, it widely used for Food, Beverage, Edible Oil separation processing and transfer solutions .

For more information about GN Clarifying decanter centrifuge, please feel free to contact us at any time.

 

 

 

 

GN Decanter Centrifuge for Overseas Kava Powder Suspension Separation

Recently GN completed the Order product-GN Decanter centrifuge GNLW224FT-VFD including VFD control panel.

GN 3 phase decanter centrifuge named oil Decanter centrifuge, it is mainly designed for Solid-liquid-liquid three-phase separation of materials. With our over 16 years of experience in the separation industry, it is the most advanced type equipment for 3 phase separation.

2023.09.27 Decanter Centrifuge for kava powder separation

 

The 3 phase Oil Decanter Centrifuge can clarify, separate and dehydrate materials of 0.002-3mm or classify solid phase particles of 1um-5um. With a wide range of applications, continuous work, large processing capacity, low cost, easy maintenance, etc., it is the best equipment for solid-liquid-liquid separation. It is widely used in waste oil sludge, chemical, light industry, medicine, food, paper making, mining and other industries.

 

Three-phase Oil Decanter Centrifuge show great superiority in the treatment of triple mud, as they not only separate out the solids in the mud, but also the dirty oil in the mud, which is incomparable to other separation methods. At the same time, the water and oil content of the dry sludge after treatment by the three-phase decanter centrifuge is reduced to varying degrees.

2023.09.27 decanter centrifuge VFD control panel

In the three-phase Oil Decanter Centrifuge, the main motor drives the drum to rotate at full speed and the material is continuously introduced into the spiral by the feed tube and evenly distributed to the spiral discharge port. Under the action of centrifugal force, the solid phase settles to the wall of the drum and is pushed out by the spiral pusher towards the slag outlet of the conical drum, So the centrifugal force is becoming less from outside to inside according to the magnitude of centrifugal force. A concentric solid layer and two liquid layers are formed. Solids are pushed out by the screw conveyor, and liquids are removed from their respective nozzles. Therefore, the application of three-phase decanter centrifuge can not only separate the solid in the material, but also separate the two-phase liquid with different specific gravity in the material, that is, Solid-liquid-liquid separation can be achieved.

 

Waste Oil Decanter Centrifuge

GN 3 phase decanter centrifuge named oil Decanter centrifuge, it is mainly designed for Solid-liquid-liquid three-phase separation of materials. With our over 16 years of experience in the separation industry, it is the most advanced type equipment for 3 phase separation.

The smallest model of decanter centrifuge is 224FT, it come with 2 motors, one 11KW Main Motor and one 5.5KW back drive motors,  the bowl diameter of 224 models is 220mm, the bowl length is 924mm, Bowl L/D Ration is 4.2, Max G Force is 3080G, The typical bowl speed is 4800PRM, and the typical G force is 2838G.

Three-phase Oil Decanter Centrifuge show great superiority in the treatment of triple mud, as they not only separate out the solids in the mud, but also the dirty oil in the mud, which is incomparable to other separation methods. At the same time, the water and oil content of the dry sludge after treatment by the three-phase decanter centrifuge is reduced to varying degrees.

In the three-phase Oil Decanter Centrifuge, the main motor drives the drum to rotate at full speed and the material is continuously introduced into the spiral by the feed tube and evenly distributed to the spiral discharge port.

For more information on the mining tailing dewatering centrifuge, please feel free to contact GN Separation.

 

2 phase and 3 phase decanter centrifuge

Hebei GN separation & conveying equipment Co.,Ltd manufacture industrial separation equipment and converying equipment. Decanter centrifuge is one of the main products of us, GN centrifuge production line is from 9 inch bowl to 30 inch bowl,with bowl length and diameter ration up to 4.2, and the adjustable G force is up to 3000G to meet different industry separation applications. And the types of decanter centrifuge include: clarifying centrifuge, classifying centrifuge, thickening centrifuge, dewatering centrifuge.

GN decanter centrifuges help you separate solids from liquids within one single continuous process. And we have 3 Phase decanter centrifuge and 2 phase decanter centrifuge, for 3 phase decanter centrifuge is different from the 2-phase decanter centrifuge, it is used for separation of
mixture of solids and two types of immiscible liquids and solids.

It adopts the electrical dual-motor driving system. 3 phase liquid-liquid-solid Decanter centrifuges, also called tricanter, Taking advantage of the principle that the heavy liquid, light liquid and solid phase, with different density and mutually insoluble in the mixed liquid, gain different sedimentation speed in the centrifugal force field or gravity force field, separating stratification or causing the solid particles in the liquid to deposit can be achieved. It is the popular machine throughout the world and widely used in the crude oil separation. The main motor is driving the bowl and the back motor is driving the screw via pulley device. This model is equipped with a VFD control cabinet. Inside the control cabinet, there are 3 VFDs for main motor, back
motor and the feeding pump. GN 3-phase decanter centrifuge is equipped with lube oil circulating system for the main bearing lubrication. This real time lubrication system ensures the stable running of the machine.

P-Decanter-Centrifuge-3.jpg

GN 3-phase decanter centrifuge has a widely application like plant edible oil production, kitchen waste treatment, etc.